315 tons 400 tons 500 tons three beam four column hydraulic press machines

Description

315 tons 400 tons 500 tons three beam four column hydraulic press machines

Product introduction:

The 315 ton 400 ton 500 ton three-beam four-column hydraulic press machines series adopts a two-way cartridge valve; the electrical control system can be equipped with a “PC” programmable controller, and has an independent electrical and hydraulic power mechanism. Adopt button centralized control, can realize adjustment, manual and semi-automatic operation.

Features:

1. This 315-ton 400-ton 500-ton three-beam four-column hydraulic press machinesseries adopts a two-way cartridge valve; the electrical control system can be equipped with a “PC” programmable controller, and has an independent electrical and hydraulic power mechanism. Adopt button centralized control, can realize adjustment, manual and semi-automatic operation.
2. This series has two kinds of electrical control systems: relay control and programmable controller control, and three kinds of adjustment of operation modes, manual and semi-automatic, which can realize constant pressure and limit method.
3. The machine has three modes of operation: adjustment, manual and semi-automatic, which can realize two methods of constant pressure and fixed distance.
4. Action after constant pressure forming, calender, automatic return.
5. It can be used as a hydraulic pad in the process of stretching and stamping, and its working pressure can be adjusted within the specified range according to the needs of the process.
6. Complete four-column press design, steel welded frame, compact with high stiffness and small deformation.
7. The frame provides large rigidity and small deflection for precision parts and tool life. Thick plates and large columns give you the stable platform you need for your demanding applications.
8. The machine is certified by the quality certification system. Completely enclosed drive for easy maintenance.
9. High precision, high efficiency, simple operation, good performance, favorable price and good service.
10. The hydraulic control system adopts an integrated cartridge valve, which facilitates the reliability of the action, prolongs the working life and reduces the hydraulic shock.
11. Adopt imported sealing ring, which has good durability, prolongs the change cycle time and avoids leakage.
12. The hydraulic filter of the 315-ton 400-ton 500-ton three-beam four-column hydraulic press machinesis equipped with a hydraulic system, which can meet the working requirements under various working conditions, and also has fault alarm functions such as filter blockage, oil level, and oil temperature. .
13. The electrical control adopts programmable controller, which is compact in structure and reliable in action. The programmable controller is imported, and the controller is made by Japan’s Omron Company and the brand of electric equipment.
14. The power system installed on the top has a small footprint, high speed and high efficiency under idle speed conditions, and high-quality presses can be customized according to customer requirements.

Optional accessories:

⑴ punching buffer device

⑵ Mobile workbench

⑶ light curtain safety protection device

⑷ Cooling device

⑸ There are floating guide rails and rolling brackets for changing molds

⑹ Touch mode industrial display

⑺ Feeding device (hydraulic and mechanical)

⑻ Work light

⑼ PLC programmable control system

315 ton 400 ton 500 ton three-beam four-column hydraulic press machines operating procedures:

1. Equipment action: start with both hands → press the cylinder quickly → sense the slow proximity switch → press the cylinder slowly → keep the pressure timing → time is up → the cylinder quickly returns to the upper limit proximity switch position → the action is completed. (The position of the proximity switch and pressure holding time can be adjusted freely)
2. The hydraulic power system adopts a high-pressure pump, and the hydraulic circuit is specially designed, which can reduce the power consumption during standby, so as to save energy, with stable performance, low noise, small horsepower requirements, and adjustable output, speed and stroke.
3. The machine adopts fast hydraulic cylinder with two stages of speed, fast downward and slow working. During long-term operation, the oil temperature is not easy to rise, and the pressure is stable.
4. Comprehensive safety design, two-hand operation, manual and automatic gears, emergency buttons and jogging of the upper and lower molds, which are convenient for mold installation and calibration; installed with photoelectric protection safety devices;
5. The machine is equipped with a pressing counter, which can record the daily pressing times.

The 315-ton 400-ton 500-ton three-beam four-column hydraulic press machines is suitable for pressing processes of various plastic materials, such as stamping, bending, flanging, drawing, forming, punching, bending, etc. of sheet metal parts. It can also be engaged in calibration, press fitting, grinding wheel forming, pressing and forming of plastic products and powder products.

1. Auto parts; body covers, brake pads, fuel tanks, chassis, axle housings, bumpers.
2. Household appliances: washing machines, rice cookers, televisions, refrigerators, air conditioners and other parts.
3. Kitchen utensils: sinks, pots, and other containers.

★★Maintenance

(1) 30# hydraulic oil is recommended for working oil. If the engine oil or turbine oil is selected, it should be determined according to the temperature: when the room temperature is lower than 20 ℃, 20# engine oil or 22# turbine oil can be used. When the room temperature is higher than 30℃, 30# can be selected. The operating oil temperature should be within the range of 15°C to 60°C.

(2) The oil should be strictly filtered before it is allowed to be added to the oil tank. The oil filling amount in the oil tank should not be lower than the oil mark, and the filling tank should also be added to the oil mark position.

(3) The working oil should be replaced every six months, and the immediate replacement time should not exceed two months. (The new grades of oil are N32, N46 ordinary hydraulic oil, and N32, N46 mechanical oil can also be used instead.

(4) The exposed parts of the column and the plunger should be sprayed with oil frequently, and it should be sprayed once before each work.

(5) Under the nominal force, the concentrated load is very large and the allowable eccentricity is 50mm. If the eccentricity is too large, it is easy to strain the column or cause other undesirable phenomena.

(6) Check and calibrate the pressure gauge every six months.

(7) When the 315-ton 400-ton 500-ton three-beam four-column hydraulic press machines is out of use for a long time, the machined surfaces should be cleaned and coated with anti-rust oil.

1. How to choose hydraulic oil for a 315-ton 400-ton 500-ton three-beam four-column hydraulic press machines?

Determine certain properties of the oil used, such as viscosity, density, vapor pressure, air solubility, bulk modulus, combustion resistance, temperature boundary, pressure boundary, lubricity, compatibility, and select or configure according to certain needs After the hydraulic oil is used, it cannot be assumed that the problems of the working medium of the hydraulic system have been fully resolved. In fact, if it is used improperly, the properties of the oil will still change. For example, it is usually thought that the viscosity of oil at a certain temperature and pressure is a certain value, and it has nothing to do with the active state. In fact, after the oil is excessively sheared, the viscosity will be significantly reduced.

2. In order to ensure the stability of the 315-ton 400-ton 500-ton three-beam four-column hydraulic press machines, under the condition of using hydraulic oil, the long-term use of hydraulic oil, oxidation, and thermal stability are the factors that determine the temperature boundary. Therefore, The hydraulic oil should be kept at a temperature lower than its initial oxidation temperature for a long time. During the process of storage, transfer and filling, the oil should be prevented from being polluted, and the oil should be sampled regularly. The storage volume of the liquid should be sufficient to facilitate the heat dissipation of the hydraulic system and maintain the sealing of the system. Once there is leakage, it may be removed immediately.